Stan Beer
Saturday, 09 September 2006 15:03
Opinion and Analysis
It has not been a great year for Sony. PlayStation 3 delays and Blu-ray production problems are bad enough. However, exploding notebook batteries and massive product recalls by major manufacturers such as Dell and Apple take the cake.
Not only is Sony going to lose hundreds of millions of dollars paying
for more than 6 million replacement batteries but the damge to the
company's prestige has been enormous.
Korean Air has actually banned the use of all Dell notebooks and Apple
iBook and Powerbook laptops in-flight, unless their batteries are
removed. So it would probably be fair to assume that Sony is probably
not one Dell and Apple's favourite battery suppliers right now.
The problem of course has been with the Lithium Ion battery technology
used in the Sony battery packs, which under certain circumstances can
overheat dangerously in a process called thermal runaway.
Basically, what happens is that if Lithium Ion batteries are
overcharged or get shorted by a manufacturing fault (as was the case
with the Dell and Apple recalls), the cobalt oxide in the battery
electrode becomes unstable and can lead to the batteries to overheat
and sometimes explode.
Some manufacturers of newer generation Lithoum Ion batteries have
overcome this problem, sacrificing some of the phenomenal power storage
capabilities for safety, by using iron phosphate at the electrode
instead of cobalt oxide. However, manufacturers such as Sony persist
with the cobalt oxide chemistry because of the superior storage and
power capabilities, insisting that the batteries are safe.
The problem for Sony, which is a leading supplier of Lithium Ion
batteries globally, is that the world is waiting to see if the batch of
6 million batteries it supplied to Dell and Apple is a one-off
manufacturing glitch. Or are there millions of other phones, cameras
and notebooks in the marketplace with the potential to give their
owners a nasty surprise.